INDUSTRIAL ELECTRICAL
Automotive Plant MV Transformer Center Installation
3200 kVA transformer center, switchgear assembly and power distribution revisions were delivered turnkey.
Works We Have Successfully Delivered
We deliver practical solutions for both small operational issues and large-scale infrastructure needs in factories. The projects below represent common plant problems and the engineering actions we applied to solve them.
3200 kVA transformer center, switchgear assembly and power distribution revisions were delivered turnkey.
S7-1500 based controls, alarm management and recipe tracking infrastructure were commissioned successfully.
316L stainless process, steam and condensate lines were fabricated and installed with full quality controls.
Panels were upgraded to reduce reactive penalty risk, with measurement and reporting infrastructure included.
Legacy drive systems were upgraded to servo architecture with renewed HMI screens and recipe scenarios.
Main distribution lines were revised to reduce leakage ratio and improve line efficiency in production areas.
MCC panels for a new production line were engineered, wired and commissioned with hot tests completed.
A web-based monitoring dashboard was deployed for pumps, flow and alarm data to improve operational visibility.
Collector groups, valve sets and line insulation applications were delivered in full compliance with HSE planning.
ATS panels and backup energy scenarios were implemented for critical production points and put into operation.
Drive parameters across multi-conveyor lines were optimized to improve flow balance and throughput capacity.
Ring line rerouting, new valve islands and balancing tests were completed before loss-free operation handover.
Thermal inspections identified critical hotspots, and busbar/connection revisions reduced overheating and fire risk.
Sensor placement and PLC timing parameters were optimized to eliminate false triggers and reduce stoppages.
Pipe sizing and valve selections were revised on critical sections to stabilize process pressure levels.
RCD coordination and insulation testing removed repetitive power interruptions affecting production continuity.
HMI flow was redesigned with role-based approvals to reduce operator errors in recipe selection and execution.
Pump-motor alignment and baseplate corrections brought vibration values back within acceptable limits.
Compact examples that summarize our methodology with challenge, solution and measurable result
Insufficient power capacity caused production interruptions across key lines.
3200 kVA transformer, switchgear architecture and revised distribution topology.
Power continuity reached 99.6% and unplanned downtime dropped significantly.
Legacy controls caused quality variation and frequent unplanned stops.
Integrated PLC/HMI/SCADA with alarm and recipe management redesign.
Line efficiency increased by 34% and troubleshooting response improved.
Voltage fluctuations and harmonic load were causing unplanned interruptions on critical equipment.
Power analysis guided harmonic filter implementation, compensation optimization and panel revisions.
Downtime frequency dropped and power quality values returned to target operating ranges.
You can view all brands and companies we have worked with on our References page.
VIEW REFERENCES